Inject Star

Injectstar are manufacturers of Injectors, tenderisers, lacerators, vacuum massagers, tumblers, meat recovery systems and cooking & smoking equipment.

Brine Injection

Brine Injection Brine Injection

Features

  • High speed & low pressure injecting.
  • Suitable for bone and bone less product.
  • All needles are individually sprung. Injection percentage rate approximately from 0% upwards. High Output.
  • Stage brine filtering system to ensure the best results on recycling.
  • Adjustable speed.
  • Individual needle and belt speed control.
  • Health & Safety Guards
  • Suitable for all types of meat and fish product

Equipment

  • Injector
  • Brine preparation systems, LB and LBS
  • Brine filter system LFS

Needle tools

New Twist System

  • Easy clean system.
  • Snap on needles.
  • Suitable combition from 1 to 4 needles for injection and also for tenderising and injecting with knives fitted to a maximum of four or a combination of needles and knives to a maximum of four in tota to enable injecting and tenderising all at the same time.
  • optimal treatment for every product
  • singular up to quadruple tools, bore from 2 mm up to 5,5 mm

Vendor parts

  • Stainless steel pump for precise measuring.
  • Most models have computerised control with memory and storage for multiple programmes.


MM-26-(P)

MM-26-(P)

Features

  • 13 sprung needle tools
  • working width 300mm
  • clearance: 250mm
  • injection amount up to 40%
  • capacity up to 1.000kg/h
  • variable number of strokes (15-30 strokes)
  • speed of plastic conveyor: 21-42 mm/stroke
  • 1 suction filter, 1 return flow filter
MM-26-(P)

BI-60-(P)

BI-60-(P)

Features

  • 15 sprung needle tools
  • working width 300mm
  • clearance: 220mm
  • injection amount up to 40%
  • capacity up to 2.000kg/h
  • variable number of strokes (27-54 strokes)
  • speed of plastic conveyor: 20-45 mm/stroke
  • 1 suction filter, 1 pressure filter, 3 return flow filters
BI-60-(P)

BI-88-(P)-VSP

BI-88-(P)-VSP

Features

  • 22 sprung needle tools
  • working width 300mm
  • clearance: 220mm
  • injection amount up to 40%
  • capacity up to 4.300kg/h red meat
  • capacity up to 1300 pcs. poultry (chicken)
  • variable number of strokes (27-54 strokes)
  • speed of plastic conveyor: 20-45 mm/stroke
  • 1 suction filter, 1 pressure filter, 3 return flow filters
  • stainless steel conveyor-belt

BI-72-F(FM)/BI-102-C-F(FM) Fish & Fresh Meat Injector

BI-72-F(FM)/BI-102-C-F(FM) Fish & Fresh Meat Injector BI-72-F(FM)/BI-102-C-F(FM) Fish & Fresh Meat Injector

Features

  • 72/102 unsprung 2 mm needles in 4 rows
  • beveled needles for gentle product penetration
  • variable speed "VSP"
  • Pickling option: 2way or 1way injection
  • plastic conyevor belt
  • rotary pump
  • 3 running back filtes, 1 suction- and 1 pressure filter, 1 filter bag
  BI-72 BI-102
Capacity: 2200kg/h* 3000kg/h*
Injection: 5-30%* 5-30%*
Working    
Width: 300mm 400mm
Clearance: 150mm 150mm
*depending on product

BI-152-C-F (FM) Fish & Fresh Meat Injector

BI-152-C-F (FM) Fish & Fresh Meat Injector

Features

  • 152 unsprung 2 mm needles in 4 rows
  • Touch screen computer ISC-B20
  • Fish: beveled needles for gentle product penetration
  • Capacity: 4000 kg/h (depending on product)
  • Injection: 5-30% (depending on product)
  • Working widht: 600mm
  • Clearance: 110mm
  • Pickling option: 2way or 1way injection
  • Number of strokes: 11-42 stroke/min
  • variable speed "VSP"
  • plastic conyevor belt
  • rotary pump with 1-3,5bar pressure
  • 3 running back filtes, 1 suction- and 1 pressure filter, 1 filter bag ( oprional brine filter system LFS-UNI )

BI-124-(C)-(P)

BI-124-(C)-(P)

Features

  • 31 sprung needle tools
  • optional with ISC-B20 touch screen computer
  • working width 400mm
  • clearance: 220mm
  • injection amount up to 55%
  • capacity up to 5.500kg/h
  • variable number of strokes (20-50 strokes)
  • speed of walking beam: 40-60 mm/stroke
  • 1 suction filter, 1 pressure filter, 3 return flow filters

BI-152-C-(P)

BI-152-C-(P)

Features

  • 38 sprung needle tools
  • working width 600mm
  • clearance: 220mm
  • injection amount up to 70%
  • capacity up to 7.500kg/h
  • variable number of strokes (15-44 strokes)
  • speed of walking beam: 15-60 mm/stroke
  • 1 suction filter, 1 needle guard filter, 3 return flow filters

Diagonal Double Head Injectors

Diagonal Double Head Injectors

Features

  • especially suited for meat with bones
  • injection of brine in the meat regions below the bones
  • longer injection path of the needles inside the product enables bigger injection amounts
  • homogenous distribution of brine in the product

BI-248-C Diagonal Double Head Injector

BI-248-C Diagonal Double Head Injector

Features

  • diagonal double head
  • 2x31 sprung needle tools
  • working width 500mm
  • clearance: 220mm
  • injection amount up to 85%
  • capacity up to 6.000kg/h
  • variable number of strokes (5-44 strokes)
  • speed of walking beam 30-60 mm/stroke
  • DLFS with 2 suction filters, 2 rotation filters, 2 pressure filters, 2 filter sieves, 1 needle protection filter cooled version with double jacket brine tray and cooled DLFS available

BI-424-C Diagonal Double Head Injector

BI-424-C Diagonal Double Head Injector

Features

  • diagonal double head
  • 2x53 sprung needle tools
  • working width 800mm
  • clearance: 220mm
  • injection amount up to 110%
  • capacity up to 10.000kg/h
  • variable number of strokes (up to 30 strokes)
  • speed of walking beam: 30-60 mm/stroke
  • DLFS with 2 suction filters, 2 rotation filters, 2 pressure filters, 2 filter sieves, 1 needle protection filter cooled version with double jacket brine tray and cooled DLFS available

Brine Injectors BI-183 Series

Brine Injectors BI-183 Series Brine Injectors BI-183 Series Brine Injectors BI-183 Series

Features

  • highest homogeneous injection in all levels of the product by the linear driven needle head, computer controlled
  • pneumatic needle box
  • cooled brine tray and brine filter system
  • integrated rinsing programm for automatic cleaning
  • available for brine and emulsion injection
  • single or double head
  • 87 up to 366 needles
  • working width 400mm / 600mm / 800mm
  • clearance: 220mm
  • injection amount up to 120%
  • capacity: 5.500 up to 11.500kg/h
  • variable number of strokes (up to 40 strokes)
  • speed of walking beam: 37,5-75 mm/stroke
  • 2-level brine filter system

Innovation of fresh meat injection with BI-183

Target

  • The requirement for a fresh meat injection is on the one hand the precise and homogenous brine injection.
  • Another requirement is that the surface of the product should not be too moisten with the brine, otherwise a long drying phase is necessary before packaging.

Solution Part 1

The air spring needle box for fresh meat injection are equipped with special needles that are 4mm in diameter deposited on 2 mm:

  • Individual single needles control as well die contact control ( injection only inside the product ) and in addition only the 2mm portion of the needle are injected.
  • This ensures minimum possible puncture holes - consumer invisible holes- and at the same time a maximum strength of the overall needle.
  • By the Inject Star needle contact system ensure that the needle begins to spray just after the insert in the product and thus the surface is kept up to dry. As it functions only during spraying of insertion is further ensured that after the needle moving out no brine spread over surface happens.

Solution Part 2

  • Because of the exclusive linear drive system of the Inject Star BI-183 an ideal homogeneous distribution of fresh meat brine is guaranteed in all layers. The linear drive and injection system it is programmable down to which layer the product should be injection, especially in most customer cases the meat thickness is uniform ( portion control ).
  • The fresh meat versions of the BI-183 are equipped with plastic conveyor belts, which cause no mechanical damage of the product.

General

Hygiene

At the BI-183 both the brine filter system and the injection area are cooled. The temperature of the brine in the brine filter system is permanently controlled according to the value programmed. In conjunction with the Inject Star product data collection system those parameter as well as additional product parameter such as temperature of the product to be injected , brine pressure and nominal/actual deviation can be collected and recorded for later analysis.

Cleaning

Already in the development phase a lot of emphasis has been put on the requirement that the machine can be easily be cleaned and the brine system is easily accessible. As all Inject Star machine is of course the complete machine until to the last screw build by 100% stainless steel. The BI-183 is already equipped with a fully integrated rinsing program allows an automatic cleaning of the entire pump -tube- and needle system.

Touch Screen Computer Control ISC-E40

Possibility to store up to 100 production programs. Different - important especially for fresh meat injection - parameters such as the pressure of the brine, the injection depth of the needles etc. can be easily specified in the programs.

Emulsion Injection Line

Brine Injection Emulsion Injection Line Emulsion Injection Line Brine Injection

Target

  • better quality and more smooth taste of the end product
  • better margin by utilization of high quality small part meat

Equipment

  • Linear Emulsion Injector BI-183 series with
  • Emulsion preparation system VEB
  • Agitation-mixing-tank RMT as buffer
  • Micro cutter FF20

Emulsion preparation system VEB

  • two circuit gross and fine milling system
  • integrated micro cutter
  • process under vacuum

Effect

  • after injection, the product does not demand massaging
  • The emulsion is distributed perfectly homogenous
  • The emulsion stays in the product as injected
  • Juicy and mellow taste of the product

Advantages

From emulsion production until puffering to meat-in-meat injection a perfect concerted/ harmonized solution because:

  • cooled emulsion brine!
  • short distances
  • automatic & fast & closed emulsion circuit
  • modular design regarding capacity sizes
  • proven experience & references with many customers

Production cost saving

  • Increased quality and cost saving along the way
  • 80 % of expensive high quality meat
  • 20 % of cheap high quality small part meat
  • 100 % of valuable high quality meat

Calculation

Normal injection:
700 kg base product (ham) 4,5 EUR/kg ... 3.150,00€
300 kg brine 0,5 EUR/kg ... 150,00€
1000 kg endproduct ham 3.300,00 EUR (per kg 3,30kg)
Emulsion injection
580 kg base product (ham) 4,5 EUR/kg ... 2.610,00€
300 kg brine 0,5 EUR/kg ... 150,00€
120 kg trimmings 1,0 EUR/kg ... 120,00€
1000 kg endproduct ham 2.880,00 EUR (per kg 2,88kg)
saving per kg 0,42 €
per daily production of 15.000 kg ... 6.300,00 €

Cooled Injection

Cooled Injection Cooled Injection

Requested optimal temperatures

  • brine: -2°C
  • emulsion: -4°C

Process

  • basic brine of below 0°C for ideal brine quality to ensure best results
  • cooling the water by a plate-heat-exchanger or by addition of ice to the brine in the LB
  • cooled agitation mixing tank, brine filter system and injectors brine tray to keep brine and emulsion on target level
  • equipment is cooled by a cooling aggregate or heat-exchanger as requested

Brine Preparation

Brine Preparation Brine Preparation Brine Preparation

System models

LBS series

  • LBS 400
  • LBS 800

LB series

  • LB 400
  • LB 800
  • LB 1100
  • LB 2000

CLB series

  • CLB 400 COOL
  • CLB 800 COOL
  • CLB 1100 COOL
  • CLB 2000 COOL

Facts

  • for a homogeneous and exact dissolution of the additives in the brine
  • only homogeneous brines can result in perfect injection and constant product quality
  • standard container sizes from 400 up to 2.000 l
  • cooled and uncooled layout

LBS 400/800

  • capacity 400l / 800l
  • hydraulic mixing system
  • filling hopper for additives
  • manual control
  • manual loading
  • gauge glass to monitor the fluid level
  • additional built-in agitator available

LB 400/800/1100/2000

  • capacity 400l / 800l / 1100l / 2000l
  • hydraulic mixing system
  • filling hopper with vibration motor for additives
  • computer control for setting and monitoring
  • additional built-in agitator available
  • additional weight cells available to forward accurate brine amounts for further processing

CLB 400/800/1100/2000

  • capacity 400l / 800l / 1100l / 2000l
  • cooling system with double jacket container and external cooling aggregate
  • hydraulic mixing system
  • filling hopper with vibration motor for additives
  • computer control for setting and monitoring
  • additional built-in agitator available
Brine Injection Brine Injection
Brine Injection Brine Injection Brine Injection

Brine Filter System

Brine Filter System Brine Filter System

Facts

  • perfect reconditioning of the overflow brine from the injector
  • different capacities, adaptable to the Injectors demands
  • standalone units, cooled and uncooled versions
  • for industrial purposes and constant meat processing
  • buffer function for constat brine flow

Specs

  • automatic self cleaning filter drum
  • automatic brine mixing mechanism
  • automatic brine level supervision
  • optional with double jacket to be connected to the injectors cooling system

Tenderizers

Tenderizers

Targets

  • protein mobilization by maximising the products surface area
  • lancing effect by cutting the meat fibres
  • mellow taste of the end product
  • better binding properties and brine absorption at tumbling

Specs

model depending on injectors working width
MPM series

  • MPM 35 (BI-60)
  • MPM 41 (BI-100), BI-183/400)
  • MPM 61 (BI-152, BI-183/600)

different circular knifes and plastic rollers available

How the system works

  • roundsteaker get charged by the injector directly
  • meat falls into the tenderizer by gravity, it gets cut by the inverted running knive rollers
  • meat falls into standard trolleys after treatment
Tenderizers Tenderizers

Massaging & Marinating Systems

Massaging & Marinating Systems Massaging & Marinating Systems Brine Injection Brine Injection

Target

Series

Tumblers

  • EUROPE series
  • MAGNUM EASY series
  • MAGNUM II series

Intensive-massaging systems

  • IM series

Marinating systems

  • MES series

Targets

  • mellow product by turning over the special screwed fins
  • protein activation
  • absorption of brine
  • closure of the pickling cut-in points
  • defrosting
Series Container sizes (in ltr.)
MAGNUM II: 1500, 2600, 4600, 6000, 10000
MAGNUM EASY: 900, 1500, 2600, 4600, 6000, 10000
Mini Magnum SM: 350, 550
EUROPE : 800, 1100, 1200(COOL), 2200, 3300
IM: 770, 1540, 3000
ECO: 550, 850
HS: 130, 180, 330
GUSTO: 3/55, 2/250
Marinating systems
UM:
195, 360
MES: 1500, 2200, 3500
MC: 20, 40, 80, 100

MAGNUM II Massaging System

MAGNUM II Massaging System

MAGNUM II series

Uncooled & Cooled versions

  • Magnum II 1500 SL/CSL
  • Magnum II 2600 SL/CSL
  • Magnum II 4600 SL/CSL
  • Magnum II 6000 SL/CSL
  • Magnum II 10000 SL/CSL

Product description

  • Tip-Lift ( "tiltable" ) system
  • Touch-Screen computer ISC-E40
  • Vacuum system, Jumbo lid
  • External cooling aggregate ( CSL )
  • Direct drive - High variable speed
  • Straight fins
  • Defrosting option

MAGNUM Easy Massaging System

MAGNUM Easy Massaging System

MAGNUM EASY series

Uncooled & Cooled versions

  • Magnum EASY 900 C / COOL
  • Magnum EASY 1500 C / COOL
  • Magnum EASY 2600 C / COOL
  • Magnum EASY 4600 C / COOL
  • Magnum EASY 6000 C / COOL
  • Magnum EASY 10000 C / COOL

Product description

  • Touch-Screen computer ISC-B10
  • Vacuum system
  • External cooling aggregate ( COOL )
  • Direct drive - Variable speed
  • Curved fin

EUROPE Massaging System

EUROPE Massaging System

EUROPE series

Uncooled versions

  • ES 800
  • ES 1100
  • ES 2200
  • ES 3300

Cooled versions

  • ESC 800 COOL
  • ESC 1200 COOL

Product description:

  • Special screwed fin
  • Total emptying by the screwed fin when the container is driven in right-hand-motion
  • Container driven by rolls
  • Optional double jacket cooling system
  • Touch-computer for massage and cooling

INTENSIV Massaging System

INTENSIV Massaging System

Targets

  • Vacuum - cooled massaging of
  • small meat pieces
  • Shortened operational time (1 h per batch)
  • Perfect protein activation
  • Loading via vacuum system

Product description

Container volume:

  • 770l (600kg*)
  • 1540l (1300kg*)
  • 3000l (2400kg*)
  • *capacity per batch
  • Container jacket cooling
  • Touch-computer for massage and cooling
  • Charging by vacuum out of a VC container
  • Unloading by output screw
Brine Injection Brine Injection Brine Injection

GUSTO 2/250, 3/55 Massaging System

GUSTO 2/250, 3/55 Massaging System GUSTO 2/250, 3/55 Massaging System

Target

  • all necessary built in features for research and development and laboratory testing
  • smaller production output
  • compareable results as our larger industrial sized massaging systems

Product description

  • containers (2pc 250l or 3pc 55l)
  • each individually adjustable temperature, rotation speed, vacuum and processing time
  • touch screen computer "ISC-B5"
  • variable speed "VSP"
  • vacuum pump
  • with cooling jacket
  • with internal cooling aggregate

PA - 3500 / 1750 Mobile Draining Machine

PA - 3500 / 1750 Mobile Draining Machine PA - 3500 / 1750 Mobile Draining Machine

Target

  • to drain whole poultry after injection, with a drum and draining grid,

Product description

  • with variable speed with potentiometer,
  • adjustable slope and rotating speed to control the speed of the feeding,
  • with a drain gutter to collect flowing back brine,
  • covers to be opened for cleaning,
  • feeded directly by the injector

Marinating Systems

Marinating Systems Marinating Systems

Targets

  • For marinating all kind of products under vacuum
  • Gentle massaging by special screwed fin
  • Fast production flow

MES series

  • MES 1500
  • MES 2200
  • MES 3500

Specs

  • Pass through containers
  • Container sizes: 1500l / 2200l / 3500l
  • Loading by integrated lift
  • Unloading by the screwed fin on the rear side
  • Touch-computer for automatic process flow

Defrosting

Defrosting Defrosting Defrosting

Advantages

Conventional defrosting

  • Loss of 5-7 % of the product weight
  • Loss of protein
Inject Star defrosting method
  • No loss of product weight
  • No loss of protein

How the system works

  • Defrosting equipment is available for all cooled MAGNUM II CSL massaging systems
  • Charging of frozen meat in blocks, loose or in bags via conveyor or lift
  • By turning the container while defrosting, the meat gets moved, this effects the absorption of leaking meat juice

Calculation

Basics: 4.000 kg of frozen meat, per 3 €/kg
Loss: 7 % (from 4.000 kg = 280 kg)

Savings: 280 x 3 € = 840 €/batch
2 batches/day = 1.680 €/day

Investment:
MAGNUM 10000 COOL with Defrosting System: XXX €

Calculation: XXXX/1.680 = Y

Amortisation in XX days

Meat Bone Seperator (Meat Recovery Systems)

Meat Bone Seperator (Meat Recovery Systems)

Targets

  • Earning of meat of high value from the bones
  • Lowest level of calcium in the earned meat
  • Earning of approx. 30 % meat out of the bones
  • Endproduct compareable with minced meat

How the system works

  • No mechanical treatment of the bones, the system works by pressure. Due to the different density, meat is parted from bones without cracking them.
  • Top quality by combining the Inject Star separator with a subsequent soft separator
  • All kind of red meat and poultry bones can be processed.
  • Series: P-20 ( capacity ca. 200kg/h ),
  • P-60-S ( 800kg/h ), P-100-S ( 1.300kg/h )

General Characteristics Inject Star Machines

General Characteristics Inject Star Machines

Quality

Longevity

  • Machines are in use since 35 years and more, in all parts of the world
  • Sophisticated solutions
  • All spare parts are available, also for out of date machines
  • Hardly unbreakable design
  • All metal parts are made of stainless steel
  • Vendor parts from international reputable suppliers
  • 6 mm plate thickness

Production

  • Made in AUSTRIA
  • In-house production depth nearly 100 %
    (excepting assembly like pumps)